Global Gauge Corporation

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Case Studies

What the measurement changes.

Representative projects showing how GGC measurement systems are used to improve quality, reduce waste and increase throughput. Outcomes are described qualitatively rather than as customer-specific figures.

Case study one

Integrated hot strip mill gauging system.

Challenge

A representative project: replacing ageing thickness and width gauging equipment on a hot strip mill to reduce off-gauge material and improve process control.

Solution

An Accura X-ray thickness gauge and a Mult Width Gauge system, providing real-time, high-accuracy measurement at full line speed.

Typical outcomes

YieldMeaningful reduction in off-gauge strip
QualityImproved thickness accuracy to target
ProcessAutomated width tracking, no manual measurement
PaybackRapid return on investment after installation

Case study two

Coating weight optimisation on a continuous galvanizing line.

Challenge

A common situation: a line consistently over-coating its product, driving excess zinc consumption and higher material cost.

Solution

A coating weight gauge system with cross-web scanning, feeding real-time measurement back to the air knife control system.

Typical outcomes

MaterialReduced zinc consumption through tighter control
QualityConsistent coating weight across full strip width
ProcessManual sampling and lab delays eliminated
CostSignificant annual material cost savings

Ready to achieve similar results?

Tell us about your line and we will talk through what the measurement would actually change on your process.